On the afternoon of July 21, "Let foam ceramics enter thousands of households - the 3rd (Tanzhou 2021) Foam Ceramics Development Summit Forum" was held in Hall 3 of Tanzhou International Convention and Exhibition Center. The forum was hosted by Foshan It is co-sponsored by the Municipal Ceramic Society and the Guangdong Ceramic Association, with the Foshan Science and Technology Association as the supporting unit, the Guangdong Ceramic Association Expert Committee and Foshan Jingang Culture Communication Co., Ltd., and the Foshan Taolian Technology Development Co., Ltd.
Foamed ceramics have attracted great attention from the industry since 2017 and have quickly become a hot topic. Due to their excellent properties of light weight and high strength, fire retardant, thermal insulation, waterproof and moisture-proof, sound insulation and noise reduction, they have been favored by production and application companies. After several years of development, the foamed ceramic industry has reached a certain scale and has achieved good results in production technology, equipment level, market application, etc. However, the processing and application technology and market prospects of foamed ceramics are still issues of great concern to industry insiders. Focusing on these hot issues, this forum invited industry experts to discuss the application prospects and future development directions of foam ceramics in depth.
The guests participating in this forum are:
Chen Huan, President of Guangdong Ceramics Association
Feng Bin, Vice Chairman of Foshan Association for Science and Technology, Chairman of Foshan Ceramic Society
Foshan Ceramic Society Executive Chairman Xu Ping
Vice President of Guangdong Ceramics Association Chen Zhenguang
Vice Chairman of Foshan Ceramic Society, Deputy Director of Expert Committee of Guangdong Ceramics Association Huang Huining
Rao Pinggen, Director of the Expert Committee of Guangdong Ceramics Association and Professor of South China University of Technology
National Science and Technology Progress Award Review Expert Huang Xinhong
Zeng Lingke, director of the Kiln Thermal Engineering Committee of the Ceramics Branch of the Chinese Ceramic Society and professor of South China University of Technology
Li Zhuan, former vice president of Xianyang Ceramic Design Institute of National Building Materials
Vice Chairman of Jiangxi Pujing New Materials Co., Ltd., Ph.D. Supervisor of Suzhou University, Professor Guo Hongwei
Deputy General Manager of Guangdong New Green Energy Co., Ltd. Zheng Gui
Marketing Manager of NorthGlass Silicon Nest New Materials Co., Ltd. Zhou Feng
General Manager of Foshan Aitao Mechanical and Electrical Co., Ltd. Ding Jianming
Chairman of Jiangxi Sinoma New Materials Co., Ltd. Kong Lingke
President of Foshan Green Building and Energy Saving Association, professor-level senior architect Guan Xuanhui
Inner Mongolia Construction EnergyDirector of the R&D Technology Center of Xinghui Ceramics Co., Ltd. and senior engineer Yang Erhu
Liu Yuanxin, Senior Domestic Marketing Planning Manager of Guangdong Keda Manufacturing Co., Ltd.
Deputy Secretary-General of Foshan Ceramics Association Zhong Lusheng
Marketing Director of Foshan Delitai Technology Co., Ltd. Dai Yuefei
Foshan Qianqian Electrical and Mechanical General Manager Fan Kai
Director of Operations of Fujian Desheng New Materials Co., Ltd. Hu Yi
Yang Jinwen, Deputy General Manager of Foshan Ruitao Kiln Co., Ltd.
General Manager of Foshan Guanghua Intelligent Co., Ltd. Huo Fengyuan
Lin Cheng, Marketing General Manager of Guangxi Tange Environmental Protection New Materials Co., Ltd.
Peng Weishun, General Manager of Guangdong Hanwang Shihetao Green Building Materials Technology Co., Ltd.
There were also representatives from foam ceramic production companies; representatives from mechanical equipment companies, representatives from foam ceramic design and application units, representatives from product testing, automation control, technical services and other fields, as well as exhibition audiences, and more than 150 people participated.
< strong>Activity Speech
The event was hosted by Huang Bin, Secretary General of Foshan Ceramic Society.
Dr. Feng Bin, Vice Chairman of Foshan Association for Science and Technology and Chairman of Foshan Ceramic Society, first delivered a speech:
In recent years IWe have made continuous progress in the production and equipment of foam ceramics. The company constantly updates equipment and equipment to quickly realize intelligent manufacturing. While improving production capacity and labor efficiency, it reduces production costs and energy consumption, and gradually improves the industrial chain and technology. Innovation has greatly improved the competitiveness of the ceramic industry.
The Foshan Ceramic Society also took the lead in holding a technical forum on foam ceramics on this hot issue. As of this year, it is also the third forum. The development of foam ceramics to this day has put forward new requirements for art, compounding and assembly. , and also opened up new application prospects. The theme of our forum today is also defined as bringing foamed ceramics into thousands of households, which is to allow everyone to conduct in-depth discussions and exchanges and better promote technological progress in the industry.
In this forum, we focus on the artistic, composite and market prospects of foamed ceramics, the deep processing technology of foamed ceramics, the application of prefabricated buildings, and the carbon peak and carbon neutralization of foamed ceramics. The impact on the industry will be discussed from the perspective of technology from experts’ pilot stations. It is believed that it will bring new technological perspectives to the industry and trigger technological innovation in the foam ceramic industry.
Mr. Huang Xinhong, a review expert for the National Science and Technology Progress Award, delivered a speech:
Foamed ceramics are lightweight products fired at high temperatures. As a hot technology product in the ceramic industry in recent years, they have good thermal insulation, fire retardant, waterproof and moisture-proof properties. It is a good emerging technology material. This material can be carved into works of art, and can also be processed into wall materials, heat insulation materials, etc. It has a very good decorative effect and is a new favorite in the construction and decoration industry.
Foamed ceramics may seem simple, but are actually very complex. Foamed ceramics only use solid waste and main pigment configuration materials to produce exquisite products. It requires advanced professional formulation technology, pigment processing technology, firing technology and post-processing technology. , which has high requirements on the comprehensive technological level of production.
In recent years, the development of foam ceramics has attracted great attention from the industry, attracting many excellent R&D institutions and equipment factories to invest in research on foam ceramics.
This year, our country has proposed the goal of carbon peaking in 2030 and carbon neutrality in 2060. This is very consistent with the idea of industrial reciprocal resource utilization of foam ceramics to help the development of circular economy. The proposal of this goal brings new opportunities for the development of foam ceramics. Of course, there will definitely be many difficulties and problems encountered in the process of advancement, which requires everyone to work together and work together to overcome relevant problems. On the occasion of the third Tanzhou 2021 Foam Ceramics Development Summit Forum, I hope that colleagues in the industry will build foam ceramics into a business that benefits the country and the people and turn waste into treasure to achieve greater success. I believe that with everyone's efforts, our tomorrow will be better.
Keynote report"The latest production technology of foam ceramics"
1. Mr. Xu Ping, Executive Director of Foshan Ceramic Society, gave a keynote speech on "The Latest Production Technology of Foamed Ceramics"
Mr. Xu Ping shared about new technologies for firing foamed ceramics, new ideas, current status and applications of foamed ceramics, etc. Regarding policies, Mr. Xu Ping said that in recent years, our country has taken environmental governance, waste utilization, and green manufacturing as an important strategy. The country has increased its efforts in policy and other aspects. The current status quo is foamed ceramic plates. As a kind of lightweight thermal insulation and can be used as artistic walls and in prefabricated building applications, this is a comprehensive and outstanding product. Judging from the current situation, dozens of production lines have been installed in China, but the current situation is generally worrying. The main reason is that the manufacturing cost of the products is relatively high and they are severely affected by other low-price products. He said that in our industry, low-cost production has become a common problem that needs to be overcome. If this problem is solved, its application will be more widespread.
In addition, Mr. Xu Ping explained the technical ideas for the production of foam ceramics without saggers through hand drawings, and introduced the sagger-less firing technology of foam ceramics. He said that using waste heat for firing without a sagger can achieve even cooling and the production cost is expected toIt can be reduced by 40 to 50%, the equipment investment is relatively small, and the output is relatively large. It is expected to replace the existing firing kiln. This is an idea, and I hope it can promote the progress of the industry.
Keynote Report“Progress in roller kiln firing foam ceramic technology"
1. Liu Yuanxin, senior planning manager of Keda Manufacturing Co., Ltd., gave a keynote report on "Technological Progress of Foamed Ceramics Firing in Roller Kilns"
Mr. Liu Yuanxin introduces roller kiln firing to everyoneThe technical process of making foamed ceramics will first be introduced. Foamed ceramics are foamed microporous materials that have been fired at high temperatures. They are relatively light in size and have the advantages of temperature resistance, fire resistance and heat insulation. Next, we will introduce the main raw materials for foamed ceramics: marble, slag from metal aluminum ores, coal gangue, polishing waste from the ceramic industry, and some fly ash from steelmaking power plants. Liu Yuanxin told everyone that foamed ceramics are basically made now. All are using this solid waste material, which is in line with the national green building recycling action plan.
There are basically two major types of production methods in the foamed ceramic industry. One is tunnel kiln production, and the other is roller kiln production. He said that in all processes, whether it is tunnel kiln or roller kiln, basically The raw material preparation and deep processing are the same, the difference lies in the firing workshop. Liu Yuanxin also introduced the production line for firing foamed ceramics in roller kilns, what are the main equipment, what are they mainly used for, and the direction of the roller kiln.
Keynote Report“The future of foam ceramics”
3. Mr. Huang Huining, Vice Chairman of the Foshan Ceramic Society and Deputy Director of the Expert Committee of the Guangdong Ceramics Association, gave a keynote speech on "The Future of Foamed Ceramics"
Mr. Huang Huining showed through ppt and Mr. Xu Ping's case of integrating the two technologies of glass, furnace, and cement rotary kiln into the production of ceramics, telling everyone that if you have such an idea, you can communicate and promote it. The idea is to turn it into a small trial, into a pilot trial, and then push it into large-scale production. If the technology can be applied in large-scale production and the cost can be reduced by half, this is the future.
In addition, Huang Huining also made some exchanges with everyone from a macro perspective, in which he shared that the losses of foamed ceramics are reflected in one technical aspect and the other equipment aspect, which affect the economic benefits of the entire enterprise: We used to talk about foamed ceramics Good, but any material has its advantages and disadvantages. Foam ceramics have its advantages in a single function or multiple functions in a single product, but it also has its fatal shortcomings. During the promotion process, we found that sound insulation is not as good as As good as we imagined, the strength is not as good as we imagined, our weight is not as good as we imagined when it comes to end-use applications, and our fire resistance limit is not as good as expected.
Many people say that foam ceramics cannot be sold well, and then blame others, but in fact foam ceramics can be made beautifully and very well. When our industry feels pessimistic, there are still many brave people. These brave people We are constantly exploring. For example, Yueyang in Hunan invested in a foam ceramic production line, but it is not a partition wall, but an integrated insulation and decoration. Their sales have been in a very good situation. This situation benefits from the national policy of using exterior wall insulation for production, so we are constantly expanding.
Through picture explanation, Mr. Huang Huining allows everyone to see more of the future:
① The first one is composite, which is our future. Composite can solve the shortcomings of many materials: foam ceramics with integrated thermal insulation composite decoration can solve two problems, the beauty of the building and the texture of the building, as well as cost. Composite materials have improved the shortcomings of our foamed ceramics. The cost of composites has been greatly reduced, and the thermal insulation, heat preservation, and load-bearing functions have been greatly improved.
② The second one is artistic. Composite is an industrial application, and art can enter thousands of our households. If we transform foamed ceramics into artistic, it can become something that we can touch and feel every day. A product, this market is a very important link in our transition from industry to art. This is art. Artistry gives our foam ceramics infinite imagination, which many of our materials do not possess. Solving the problems of erosion, adhesion and integration brings us the future of foam ceramics.
③Producing products of different densities in kilns to meet different market demands is our future. We have made all antique bricks, celadon, and exterior walls. This proportion is very small and the market is huge. Products that combine celadon with foam organically integrate art.
④Scaling is the future of the entire enterprise, and the commercialization of waste materials is inevitable. All our enterprises must be mentally prepared for this.
Mr. Huang Huining said: Through the report, we can bring you an invisible future and also bring you invisible hope. However, these invisible things must be done by everyone. Only after doing it can you see it, and after pushing it can you see it. In the future, at this point in time, if our industry does this, we will definitely have a future!
Dialogue session“Foam ceramic products and application topic dialogue"
Moderator: Huang Huining, Vice Chairman of the Foshan Ceramic Society and Deputy Director of the Expert Committee of the Guangdong Ceramics Association
Dialogue guest:
Deputy General Manager of Guangdong Golden Green Energy Technology Co., Ltd. Zheng Gui
Marketing Manager of Luoyang NorthGlass Silicon Nest Technology Co., Ltd. Zhou Feng
General Manager of Foshan Aitao Mechanical and Electrical Co., Ltd. Ding Jianming
Chairman of Jiangxi Sinoma New Materials Co., Ltd. Kong Lingke
Guan Xuanhui, President of Foshan Green Building and Energy Saving Association and Professor-level Senior Architect
Yang Erhu, director of the R&D Technology Center and senior engineer of Inner Mongolia Jianneng Xinghui Ceramics Co., Ltd.
Deputy Secretary-General of Foshan Ceramic Society, Director of Keda Manufacturing Research Institute, Senior Engineer Zhong Lusheng
Vice Chairman of Jiangxi Pujing New Materials Co., Ltd. Guo Hongwei
“2020Enterprises that promote technological progress in the foam ceramic industry"
Awarding guests: Professor Zeng Lingke and Professor Rao Pinggen from South China University of Technology
List of award-winning companies:
1. Foshan Keda Mechanical and Electrical Co., Ltd.
2. Guangdong Golden Green Energy Technology Co., Ltd.
3. Luoyang NorthGlass Silicon Nest New Materials Co., Ltd.
4. Fujian Desheng New Materials Co., Ltd.
5. Jiangxi Sinoma New Materials Co., Ltd.
6. Hebei Hengchuan Building Materials Co., Ltd.
7. Shanxi Honghou Construction Technology Co., Ltd.
8.Jiangxi Puching New Materials Co., Ltd.
9. Shanxi Ansheng Technology Co., Ltd.
10. Zhejiang Fuou Technology Co., Ltd.
11. Liaoning Hanking Green Building Materials Co., Ltd.
12. Guangdong Hanwang Stone and Tao Green Building Materials Technology Co., Ltd.
13. Foshan Ruitao Kiln Co., Ltd.
14. Inner Mongolia Jianneng Xinghui Ceramics Co., Ltd.
15. Henan Baofeng County Shengnuo Ceramics Co., Ltd.
16. Foshan Qianqian Electrical and Mechanical Equipment Co., Ltd.
17. Foshan Delitai Technology Co., Ltd. (DLT)
18. Foshan Guanghua Intelligent Equipment Co., Ltd.
19. Guangdong Benlang Technology Development Co., Ltd.
20.Tianjin Chuang Thermal Conductive Materials Co., Ltd.
21. Foshan Sanshui Shanmo Inorganic Materials Co., Ltd.
22. Weifang Huamei Fine Technical Ceramics Co., Ltd.
23. Guangxi Tange Environmental Protection New Materials Co., Ltd.
24. Foshan Aitao Mechanical and Electrical Equipment Co., Ltd.
25. Shandong Shanghai Energy Saving Materials Technology Co., Ltd.
26. Wulian Hongbang Recycling Resources Technology Co., Ltd.
27. Guangdong Modena Technology Co., Ltd.
"Roller Kiln Commissioning and Measures to Solve Wall and Floor Tile Defects" Release Ceremony
"Roller Kiln Commissioning and Measures to Solve Wall and Floor Tile Defects" is a book on ceramic roller kiln commissioning written by Mr. Pan Xiong, deputy general manager of Foshan Jiayun Kiln Technology Co., Ltd. and ceramic thermal engineer, specially invited by "Foshan Ceramics" magazine Professional books, Mr. Pan has been working on the front line of ceramic production for a long time and has rich experience in kiln debugging and solving defects of ceramic tile products. In this book, he systematically analyzes and summarizes various problems encountered in production, and also conducts detailed analysis of specific cases in the actual production operation process, providing feasible and effective solutions.
Senior Engineer Cai Feihu, Professor Zeng Lingke of South China University of Technology, Deputy Secretary-General of Foshan Ceramic Society, and Chairman of Ball New Material Technology Company, personally wrote the preface. This book can be used as a reference book for the industry, which will be of benefit to scientific and technical personnel, managers, and operators in the ceramic industry, and can provide a useful reference for teachers and students in related majors in colleges and universities.
Unveiling guests:
Pan Xiong, deputy general manager and engineer of Foshan Jiayun Kiln Technology Co., Ltd.; Professor Zeng Lingke and Professor Rao Pinggen of South China University of Technology, President Chen Huan of Guangdong Ceramics Association, Executive Chairman Xu Ping and Vice Chairman of Foshan Ceramics Society Huang Huining, Deputy Secretary-General of Foshan Ceramic Society Zhong Lusheng, National Science and Technology Progress Award review expert Mr. Huang Xinhong, and former Vice President of the National Xianyang Design Institute Mr. Li Zhuan.
We believe that in the future, with the continuous innovation of the foam ceramics industry, foam ceramics will have a broader future.
